What Is Hydroblasting?
Definition: Hydroblasting, also called water jetting or hydro jetting, is the use of water pressurized to thousands of pounds per square inch and directed through specialized nozzles to clean, cut, or remove material from surfaces. Depending on pressure and tooling, it is used to clear deposits from industrial equipment, strip coatings and corrosion from steel, prepare surfaces for new coatings, and remove deteriorated concrete in a process called hydrodemolition.
Industrial equipment such as heat exchangers, tanks, vessels, pipes, and boilers builds up scale, product, and deposits that reduce efficiency and can lead to failures. Hydroblasting removes those deposits without the dust and spent media of abrasive blasting, and without sparks — an important advantage in refineries and plants with flammable atmospheres. On steel structures, water jetting removes coatings, rust, and soluble salts, leaving a clean surface ready for recoating.
At the highest pressures, hydrodemolition removes deteriorated concrete while leaving reinforcing steel intact and undamaged, without the micro-cracking caused by jackhammers. Because the water stream can cause severe injuries, hydroblasting is performed by trained operators following industry practices such as those published by the WJTA-IMCA. Much of the work takes place on elevated equipment and structures from scaffolding. Through Scaffold Exchange, you can find hydroblasting contractors across the U.S. and compare their capabilities and availability.
What Hydroblasting Services Include
Service offerings vary by contractor, but most hydroblasting firms provide the following capabilities.
Heat Exchanger Cleaning
Cleaning of tube bundles, shells, and tubes with lances and automated systems to restore heat transfer and flow.
Tank & Vessel Cleaning
Removal of sludge, product, and scale from tanks, vessels, towers, and silos, often with remote and automated tools.
Surface Preparation
Water jetting to remove coatings, rust, and soluble salts from steel and concrete, preparing surfaces for recoating.
Hydrodemolition
Ultra-high-pressure removal of deteriorated concrete from decks, slabs, and structures while preserving reinforcing steel.
Pipe & Line Cleaning
Clearing blockages and deposits from process lines, sewers, and drains with flexible lances and rotating nozzles.
Common Applications & Facilities
Hydroblasting is used across industrial, infrastructure, and commercial work throughout the United States.
Refinery and petrochemical turnarounds
Power plant boilers, condensers, and exchangers
Chemical, pulp and paper, and food processing plants
Bridge decks and parking structure concrete removal
Steel structure and tank coating removal
Water and wastewater treatment facilities
Ship hulls and marine structures
Areas where sparks or abrasive dust are not allowed
How Hydroblasting Compares to Related Services
Hydroblasting often works alongside other industrial and restoration services. Here is how it compares and which situations each suits best.
Repair and protection of concrete
- Rebuilds deteriorated concrete
- Often uses hydrodemolition for removal
- Rebar treatment, patching, and coatings
- Best for extending the life of structures
Finding and stopping hidden corrosion
- Insulation removal and inspection
- Surface preparation before recoating
- Water jetting can remove salts and rust
- Best for refinery and plant integrity programs
High-pressure water jetting
- Cleans equipment and removes deposits
- Strips coatings without abrasive dust
- Hydrodemolition of deteriorated concrete
- Best for industrial cleaning and surface prep
Containment of hazardous work
- Captures debris, water, and removed coatings
- Protects soil and waterways
- Required when removing lead coatings
- Best for regulated or sensitive sites
Control of dust and overspray
- Enclosures, sheeting, and barriers
- Protects nearby people and property
- Used with abrasive blasting and coating
- Best for work near occupied areas
Find Hydroblasting Contractors Near You
Use the Scaffold Exchange map to search by location, filter by service type, and connect directly with local contractors that provide hydroblasting, water jetting, and hydrodemolition.
OSHA Compliance & Safety Standards
OSHA does not have a standard specific to hydroblasting, but the work is covered by several general requirements, including personal protective equipment under 29 CFR 1910.132, control of hazardous energy under 29 CFR 1910.147, and permit-required confined spaces under 29 CFR 1910.146 when cleaning inside vessels. Industry practices published by the WJTA-IMCA address operator training, equipment, barricades, and safe operating procedures.
- Operators trained in high-pressure water jetting procedures
- Protective equipment rated for the pressure being used
- Work area barricaded to keep others clear of the water stream
- Equipment locked out and isolated before cleaning
- Confined space permits followed for vessel and tank entry
- Hoses, fittings, and dump controls inspected before each use
1910.132
Personal Protective Equipment — U.S. General Industry Regulations
OSHA Interpretations & Rulings →